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  • NFJ Rust-Proof Foam Reinforced Metal Cotton

NFJ Rust-Proof Foam Reinforced Metal Cotton

The manufacturing process of NFJ Rust-Proof Foam Reinforced Metal Cotton is as follows: carbonize and rust-remove selected steel wool and perform passivation and anti-rust pretreatment; select small-mesh foam iron powder for reasonable grading; add carbon-based media materials and use special equipment Stir the above two materials thoroughly; add a medium-temperature (350°C) binder for the first sintering to remove carbon substances; select appropriate materials to retain and remove substandard waste; add reinforcing composite agents and sinter at high temperature.




Product Description

"Rust-proof foam reinforced metal cotton" refers to a composite material that combines metal, foam, and possibly a cotton-like structure, designed to be resistant to rust or corrosion. This type of material could be used in various applications where both structural strength and resistance to environmental factors are important.

Foam materials, such as polyurethane or metal foams, that are used to provide structural support while keeping the material lightweight. Foam reinforcement is often used to reduce the weight of metal components without compromising strength. This is crucial in industries like automotive, aerospace, and construction, where weight reduction is key to improving efficiency.

Rust-proof foam reinforced metal cotton is a composite material that combines the benefits of corrosion-resistant metals, lightweight foam reinforcement, and possibly a fibrous or cotton-like metal structure. This material could be highly useful in industries that require strong, lightweight, and corrosion-resistant materials, such as automotive, aerospace, construction, and marine industries.


Principle

Adjusts the loose packing density between 1.0-2.0, closer to or the same as other materials, achieving uniform blending.

Absorbs noise in the pressure-friction state of the brake pad.

Large surface area improves heat dissipation, reducing the likelihood of high temperature causing metal embedding.

Deforms under heat and pressure, avoiding hard friction, and reducing damage to mating parts.

Absorbs and dissipates pressure, raises the critical point of dynamic thermal energy conversion, avoiding sparks.

Organic fibers can be embedded in the material's pores, enhancing the overall strength of the brake pad.

Full iron-based material has good electrical conductivity, eliminating static electricity.

Rust-proof treatment ensures high rust resistance, eliminating the common drawback of easily rusting steel wool.

Precise composite ratios of various materials improve wear resistance and shear force.

Iron-based material is harmless to human health and the environment, demonstrating strong environmental characteristics.


Application Scope

Usage scenarios: brake pads, mining engineering machinery, dynamic balancing devices, wind power equipment, and other equipment that require braking

Automotive Industry:

Lightweight Structural Components: The combination of rust-proof metal and foam reinforcement could be used in car body parts or frames, offering both strength and corrosion resistance.

Heat and Sound Insulation: Metal cotton might be used for thermal or acoustic insulation within vehicles, providing a durable and resistant solution.

Aerospace Industry:

Aircraft Components: The lightweight yet strong nature of this composite could make it ideal for aircraft panels or interior structures that need to resist corrosion while maintaining structural integrity.

Construction:

Building Materials: This composite material could be used in constructing rust-proof, lightweight panels or insulation materials, especially in environments prone to moisture or harsh weather conditions.

Marine Industry:

Boat and Ship Construction: The material's rust-proof properties would be particularly beneficial in marine environments, where exposure to saltwater can quickly lead to corrosion.

Industrial Applications:

Filters and Insulation: Metal cotton could be used in industrial filtration systems or as insulation material in high-temperature or corrosive environments, offering durability and resistance to degradation.


Advantages And Features


Main Functions:

1、Reduce or replace the usage of heavy metals while possessing characteristics similar to steel wool.

2、Reduce brake pad noise.

3、Improve the uniformity of blending during the production process.

4、Prevent metal embedding and facilitate rapid heat dissipation.

5、Eliminate static electricity and avoid spark generation.

6、Enhance shear force in brake pads.

7、Improve friction performance, reducing wear and damage to mating parts.

8、Corrosion-resistant, never rust.

9、Reduce production processes without altering the original manufacturing process.

10、Free of toxic and harmful substances, compliant with domestic and international environmental standards.


Main Components:

 

Component

Fe2

C

So2

O2

Content

≥85%

≤2%

≤10%

≤5%

 

 

Technical Parameters:

Item

Parameter

Bulk Density

1.0—2.0T/m³

Tamped Density

1.2—2.2T/m³

Mesh Size

-20—+200

Macroscopic Form

Loose and porous, granular


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